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LEGO NXT Motor Wiring

After posting Hacking the LEGO Mindstorms NXT Standard Motor, I received several requests for more information regarding the wiring of the motor.

The NXT cable has six wires. Below I list a table with the wires and their colors:

Color Name
White Motor 1
Black Motor 2
Red GND
Green 4.3 Volts
Yellow Tach01
Blue Tach02

The WHITE and BLACK wires (Motor 1 and Motor 2) deliver power to the motor.
If standard batteries are used, the potential difference will be 9 volts, otherwise the NiMH rechargeable batteries provide 7.2 volts. If the white wire is positive and black is negative, the motor will turn one way. If you reverse the polarity, the motor will turn the other way.

The RED wire is connected to the ground (GND). Note that in the sensors, RED and BLACK are connected to one another. This is not the case in the motors.

The GREEN wire is connected to the +4.3 NXT power supply.

The YELLOW and BLUE wires are connected to the quadrature encoder, also called an incremental rotary encoder.

Basic Rotary Encoder

Square waves from quadrature encoder

As shown in the figure from Wikipedia above, (http://en.wikipedia.org/wiki/Quadrature_encoder) the wires return square wave pulses that are 90 degrees out of phase. If the rising pulse on TACH00 leads the rising pulse of TACH01 by 90 degrees, then the motor is going forward. If it instead lags by 90 degrees, the motor is rotating backwards. One complete square wave cycle corresponds to 2 degrees of rotation. In the diagram above, if TACH00 refers to A and TACH01 refers to B, we can see that the motor is going backwards as TACH00 is lagging TACH 01.

By measuring the frequency of the square wave oscillation, one can compute the rotational velocity. Since one cycle corresponds to 2 degrees of rotation, one cycle per second (1 Hz) corresponds to 2 degrees/sec. If you record a frequency of X Hz, then the rotation rate is 2X cycles/sec.

Note also that by tracking both square waves, you can identify quarter cycles, which gives you a resolution of 1/4 of 2 degrees, which is 0.5 degrees.

The motor speed is controlled by pulse-width modulation (pwm), which works by driving the motor with a variable duty cycle square wave. This effectively turns the motor on and off, fast. The longer it is on, the more torque it will generate and the faster it will go.

These details and more can be found in the excellent book: Extreme: NXT with a sneak peak here.

Additional details can be found in the excellent book Extreme NXT: Extending the LEGO MINDSTORMS NXT to the Next Level (Technology in Action) by Michael Gasperi, Philippe E. Hurbain, and Isabelle L. Hurbain.

Philo uploaded a comment, and reminded me that “Note that there are some internal photos of the NXT motor here: http://philohome.com/nxtmotor/nxtmotor.htm and schematics here: http://www.brickshelf.com/cgi-bin/gallery.cgi?i=1846577

Happy Hacking!

Basic Electronics Supplies for Beginners

I am getting interested in more general robotics projects, but will still be relying on LEGOs for their construction.  The LEGO brick is a bit too limited with its specialized programming languages and limited sensor and motor ports.

So for those interested in some LEGO electronics hacking, here is a list of supplies that will get you up and running fast for about $275… just a but more than the cost of a single Mindstorms kit.  Plus you’ll now get to learn electronics!

First, check out the book:
Making Things Talk: Practical Methods for Connecting Physical Objects

This book explains how to wire, program and interconnect various microcontrollers, some of which are very closely related to those used by the NXT Brick.

Supply List

Item Number Description Quantity Unit Price Total
Amazon.com
  Making Things Talk 1  $19.79 $19.79
Jameco.com
19166 Desoldering Pump 1 $4.95 $4.95
159291 Wire Stripper 1 $10.15 $10.15
161411 Diagonal Cutter 1 $7.49 $7.49
35474 Needlenose Pliers 1 $5.49 $5.49
127271 Mini Screwdriver 1 $1.89 $1.89
681002 Helping Hands 1 $8.75 $8.75
159611 Power Connector 2 $1.79 $3.58
10444 Alligator Test Clip Leads 2 $4.39 $8.78
103377 Header Pins 10 $0.16 $1.60
119011 Push Button (PCB Type) 10 $0.27 $2.70
29082 Potentiometer 2 $1.05 $2.10
242115 LM1117T-3.3 Voltage Regulator 3 $1.39 $4.17
51262 7805T 5v Voltage regulator 3 $0.32 $0.96
38236 2N2222A Transistor NPN 5 $0.41 $2.05
32993 TIP120 Power Transistor 5 $0.45 $2.25
643488 3.3V Zener Diode 5 $0.03 $0.16
35991 1N4004 Diode 5 $0.04 $0.20
152792 LED Yellow 10 $0.17 $1.70
152805 LED Red 10 $0.21 $2.10
153139 LED Orange 10 $0.35 $3.50
156962 LED Green (567 nm) 10 $0.20 $2.00
334529 LED Bargraph Red 1 $1.31 $1.31
334537 LED Bargraph Yellow 1 $1.23 $1.23
334511 LED Bargraph Green 1 $1.28 $1.28
17187 7-segment LED Display 3 $0.88 $2.64
38818 4-switch DIP 4 $0.48 $1.92
38842 8-switch DIP 2 $0.89 $1.78
103166 Resistor Refill 1 $12.95 $12.95
15270 0.1 uF 10 $0.15 $1.53
94161 1 uF 10 $0.12 $1.20
29891 10 uF 10 $0.06 $0.60
158394 100 uF 10 $0.11 $1.08
MPJA
4443 TE Solderless Breadboard 1 $4.95 $4.95
4447 TE Large Solderless Breadboard 1 $22.95 $22.95
7027 TE Jumpers 2 $3.95 $7.90
14213 TE Digital Multimeter 1 $14.95 $14.95
15860 TL Mini Soldering Station 1 $14.95 $14.95
Sparkfun
Wiring Platform DEV-00744 1 $84.95 $84.95
Radio Shack
64-025 Lead Free Solder 1 $3.89 $3.89

Note that the light gray items are optional, and not necessary.

Also, this list does not include some sort of power supply. Pulling one out of an old computer is an easy option. Or rechargeable batteries work well too (in which case you will need battery holders).

Last, there are special items in the book Making Things Talk that you may decide to purchase separately, such as flex sensors, or bluetooth boards, etc.

You can store your electronics in much the same way you store your small LEGO parts. Check out the article on Storage.

Enjoy Hacking!